Online leak sealing technology is based on an innovative method of online repairs at processing pipelines and equipment. The core of the technology is application of a special bandage and one-of-a- kind compounds (fillers on the basis of synthetic resin, which properties depend on the specifics of the leak to be sealed, its temperature, service and pressure). Online leak sealing are performed online on a pipeline of a pressurized vessel and ensures a 100% sealing. Leak sealing on flanges joints, gland valves, welded joints, inside pipeline components and fittings of various structures.
ONLINE LEAK SEALING ADVANTAGES:
- Prompt leak response reduces the risk of accidents and disasters;
- Reduces emissions;
- Reduces oil spills (environmental safety);
- Expands lifetime of plant and equipment, stimulates savings on material costs;
- significant reduction of stand-by and shut-down costs;
- reduced product loss and lower energy consumption.
GOST R COMPLAINCE CERTIFICATE AND FSETAN PERMIT FOR HAZARIOUS FACILITIES AVAILABLE.
INTRA Service specialists elaborated organizational standard STO 82162778-004-2013
Manual and guidelines for applying the leak sealing technology during local maintenance of pipelines, pressurized vessels and apparatus, in the run time.
Exploration of advanced methods of repairs and maintenance will allow a significant rise in production efficiency and longer equipment lifetime, reduce repair work durations, prevent accident and processing cycle disruption, reduce losses and increase energy efficiency. A set of leak sealing actions performed by INTRA Services without interference in operating parameters are the prompt and high-quality pipeline and vessel maintenance methods in the run time that allow preventing any disruption of production cycle, equipment stand-by, eliminate service leaks and ensure safe operation for a long time.
ONLINE LEAK SEALING EXPERIENCE:
AVT-8 unit. Service: oil; pressure: 18 bar; temperature 300°C.
Unit for gaining petrols with acid alkylation. Service: fluoride acid; pressure: 17.3 bar; temperature: 38°C.
AT-6 unit. Service: diesel fuel; pressure: 15 bar; temperature: 280°C.
AVT-4 unit. Service: oil; pressure: 10 bar; temperature: 350°C.
AVT-1 unit. Service: 4 oil fraction, pressure: 15 bar; temperature: 340°C.
Ammonia production unit. Service: carbamide solution; pressure: 17 bar; operating temperature: 165°C.
Monomer production. Service: cracking gas; pressure: 63 bar; operating temperature: -70°C.
Ethylene production unit. Service: steam; pressure: 120 bar; temperature: 520°C.
Oil deep conversion unit. Service: steam; pressure: 40 bar; temperature: 400°C.
Oil deep conversion unit. Service: gas oil; pressure: 12 bar; temperature: 370°C.
Unit 39/2. Service: ammonia; pressure: 16 bar; temperature: -38°C.